Boom Head Assembly Left
Boom systems · Compatible with Sandvik
Redefining Reliability
Site diagnosis
UNDERSTANDING THE REAL CAUSE
Understand the failure before engineering the solution
Recurring equipment failures are rarely solved by replacing the same component again. MASPRO Site Diagnosis investigates how and why components fail in real operating conditions, identifying recurring failure modes and isolating root causes before any solution is engineered.
By understanding operating loads, wear patterns, site conditions and how failures interact across the equipment system, we establish the evidence needed to address the source of the problem, not just the symptoms.
The MASPRO Approach
Our site diagnosis process
Every operation is different. Our Site Diagnosis process establishes the operating context, identifies the failure mechanism and validates the evidence before an engineering response is recommended.
01 — UNDERSTAND THE OPERATING ENVIRONMENT
We gather information about the equipment, application, operating conditions, component history and site constraints to understand the context in which the reliability challenge occurs.
02 — IDENTIFY THE FAILURE MODE AND ROOT CAUSE
Our engineers analyse wear patterns, operating loads and system interactions to understand how the failure occurred, identify recurring failure modes and isolate the factors driving them.
03 — VALIDATE THE FINDINGS
Findings are validated against real operating conditions and available performance evidence, establishing a clear engineering basis for what happens next.
WHY SITE DIAGNOSIS?
Better insight.
Better reliability decisions.
Better reliability decisions start with evidence, not assumptions.
ROOT CAUSE IDENTIFICATION
Understand why failures occur rather than repeatedly replacing components without addressing the cause.
SYSTEM-LEVEL UNDERSTANDING
See how loads, wear, component interactions and operating conditions contribute to failure across the equipment system.
EVIDENCE-BASED ENGINEERING DECISIONS
Use field evidence to determine the appropriate engineering response and support longer-term reliability planning.
Case study
154% SERVICE LIFE INCREASE through LOAD-PATH REENGINEERING
Context and Issue
High-utilisation surface blast hole drilling operation. Abrasive conditions. Continuous duty cycle. Production-critical fleet.
The Epiroc D65 units were central to daily meter targets.
Solution
MASPRO’s engineering analysis identified the axial movement driving internal fatigue at the gear-to-spindle interface. The assembly wasn’t the problem — the load distribution across it was.
WE DIDN’T REINFORCE THE COMPONENT. WE REDESIGNED HOW FORCE MOVES THROUGH IT.
154%
Service Life Increase
Up to 11000
Operational hours achieved
89%
Cost Reduction
Featured Products
Mining Equipment Components Engineered for Reliability
START WITH THE ROOT CAUSE
Ready to understand what’s really causing the failure?
Talk to MASPRO about recurring equipment failures, premature wear or inconsistent performance. Our team will work with you to understand the operating conditions, identify the failure mode and determine the root cause.
Talk to our team
