Redefining Reliability

Performance, Reengineered

BEYOND ORIGINAL SPECIFICATION

MINING COMPONENT REENGINEERING

Original component specifications establish a baseline. MASPRO reengineering examines how a component actually performs within the machine, operating environment and maintenance system.

By combining field insight, engineering expertise and manufacturing capability, we identify where evidence supports an opportunity to improve reliability, extend component service life and reduce operational disruption.

Where improvement is required, components can be reengineered around real operating conditions, wear profiles, loads and failure modes, addressing the performance requirement in context rather than modifying a component in isolation.

Not sure what’s causing the failure? Start with Site Diagnosis. 

Engineer viewing CAD model of a yellow cradle assembly in Autodesk on office monitor.

HOW REENGINEERING WORKS

Our engineering & design approach

MASPRO combines field evidence, engineering analysis and manufacturing capability to identify, engineer and validate improvements around the conditions the component actually operates in.

Identify the Opportunity

We identify components with the potential for improvement through field experience, performance history and recurring reliability challenges. Working with mining operations, we establish how the component is being used, where performance is limited and whether the evidence supports reengineering.

Engineer the Improvement

Our engineers evaluate how the component interacts with the machine, operating loads and surrounding systems. Where improvement is required, we reengineer around real operating conditions to strengthen reliability, performance and service life without considering the component in isolation.

Validate Performance

Reengineered designs are validated through appropriate engineering review, testing and field-based performance evidence before being scaled more broadly across equipment or fleet applications.

THE OUTCOME

Better engineering. Better reliability.

The objective is not simply to improve an individual component, but to deliver a more reliable outcome for the equipment system it operates within.

IMPROVED RELIABILITY

Address recurring performance limitations and failure modes through engineering improvements designed around real operating conditions.

EXTENDED COMPONENT SERVICE LIFE

Reengineer components around actual loads, wear profiles and operating demands to extend service life where evidence supports improvement.

IMPROVED SYSTEM PERFORMANCE

Consider how the component interacts with the wider machine so improvements support equipment reliability, not simply the performance of one part in isolation.

PERFORMANCE REENGINEERED

BECAUSE LIKE NEW IS NOT ENOUGH

Featured Products

Mining Equipment Components Engineered for Reliability

Underground Boom Head Assembly Left

Boom Head Assembly Left

Boom systems · Compatible with Sandvik

Underground Boom Head Assembly Right

Boom Head Assembly Right

Boom systems · Compatible with Sandvik

Surface Breakout Cylinder

Breakout Cylinder

Hydraulic cylinder components · Compatible with Epiroc

Surface Breakout Table

Breakout Table

Breakout systems · Compatible with Epiroc

Underground Feed Cradle and Pipe Assembly

Feed Cradle and Pipe Assembly

Feed systems · Compatible with Sandvik

Underground Feed Cylinder

Feed Cylinder

Feed systems · Compatible with Sandvik

Surface Pito Assembly

Pito Assembly

Pito assemblies · Compatible with Sandvik

Surface Rotation Unit DHR6 Ver B

Rotation Unit DHR6 Ver B

Rotation systems · Compatible with Epiroc

Underground TFX Cylinder

TFX Cylinder

Feed systems · Compatible with Sandvik

Underground Zoom Assembly

Zoom Assembly

Boom systems · Compatible with Sandvik

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MINING RELIABILITY INSIGHTS FROM THE FIELD

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