MASPRO stocks a huge range of parts suitable for use with major brands like Sandvik, and Epiroc (Atlas Copco). So we can already supply you with parts comparable to OEM, if not better, at a lower cost backed by local service.
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We are constantly increasing our product range
MASPRO stocks a huge range of parts suitable for use with major brands like Sandvik and Epiroc (Atlas Copco). So we can already supply you with parts comparable to OEM, if not better, at a lower cost backed by local service.
How reverse engineering works
MASPRO is 100% focused on manufacturing quality parts that are micron perfect, certified and built to last. Here’s how we do it:
Analysis and lab testing
The part to be reverse engineered is sent to our our NATA accredited lab for thorough analysis and testing, which includes microscopic examination, mechanical and metallurgical testing. This tells us precisely how the part is made.
3D model generation
In our climate-controlled inspection room, the part is probed on a coordinate measuring machine (CMM) to generate an exact 3D CAD model of the part accurate to 2 microns (0.002mm – 2μm). This virtual model becomes the roadmap for every last detail.
Source raw materials
We scour the world – from the USA and UK, to China, Germany and France – for the absolute best certified material to match the application. Quality is always the priority.
Based on the final designs, which include precise machining drawings, tolerances, heat treatment specifications, machining procedures and quality measures, our team of metallurgical, mechanical and design engineers manufacture the part in our state-of-the art facilities in Condobolin NSW.
Precise detailing and finishes
After a final CMM inspection, parts are given a unique serial number and stamped for full traceability with documented processes, formal certificates and verifiable reporting every step of the way. No detail is overlooked down to every groove, cog, finish, and even packaging.
The proof is in the results
As one example, simply by switching from OEM to MASPRO parts for their underground rock drills a mining company in Mt Isa saved $548,000 in one year alone. Savings on individual parts was typically around the 30-50% mark, with zero loss of performance. The mine’s data showed that MASPRO parts performed equally as well, better in some cases, than OEM, with zero reduction in uptime or time-in-use.
Plus, unlike OEMs, our ability to re-engineer parts with recurring issues has increased their lifespan significantly – up to 400% in some cases.
“Last year we had a client come to us with recurring cylinder failures well above normal wear and tear. By analysing the problem and slightly re-engineering the part specifications, we fixed the underlying issue.”
“The adjusted parts increased the lifespan of each cylinder by 400% from 250 hours to over 1000 hours – and that’s on a $7,000 part each time!”
Quality and service you can count on
Without the global corporation overheads and big markups, and with local service, manufacturing and warehousing, MASPRO can deliver OEM quality for less.
With manufacturing facilities in Condobolin and Parkes NSW, and well-stocked distribution centres in WA, QLD and TAS, we can get parts to mines when and where they need them.